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Why Fire Suppression Testing Must Evolve to Meet Modern Vehicle Demands

Simon George
April 3, 2025

As vehicle technology advances, so too must the testing and approval processes for fire suppression systems. Every additional kilogram in a vehicle affects fuel efficiency, emissions, and overall performance. This is particularly significant in industries where reducing weight translates into cost savings, regulatory compliance, and improved operational efficiency.

The fire suppression industry is adapting to these demands by developing smaller, lighter, and more efficient systems, but rigorous testing is essential to ensure these systems still meet the highest safety standards.

The Push for Lighter Fire Suppression Systems

Vehicle manufacturers and operators are increasingly looking to minimise weight across all components. In sectors like public transport, mining, and logistics, lighter fire suppression systems can:

  • Improve fuel efficiency in combustion engine vehicles.
  • Extend battery range in electric vehicles.
  • Reduce overall emissions by minimising unnecessary weight.
  • Maintain structural integrity and optimise vehicle load capacity.

In industries such as public transport, where regulations require mandatory fire suppression in buses and coaches, weight is a critical factor. A more compact system allows fleet operators to reduce fuel costs and maximise vehicle performance over long distances.

Advances in Fire Suppression Testing

So what new testing methods or technologies are necessary to approve smaller, more efficient fire suppression systems?  

  • Starting from the smallest detail, eliminating any waste or inefficiencies in all of the components.
  • Significant investment in CFD and analysis of components and manufacturing the products to tight tolerances.
  • The choice of extinguishing medium and the quality of the medium.
  • Nozzle design and discharge performance all contribute towards using the least amount of agent.

Challenges in Adapting to New Standards

With stricter regulatory requirements comes the challenge of adapting existing fire suppression systems without compromising safety. Businesses must:

  • Understand the full scope of new fire suppression testing standards.
  • Invest in research and development to improve system efficiency.
  • Ensure their systems pass controlled laboratory testing under regulated conditions.
  • Balance cost-effectiveness with performance, ensuring compliance without significant price increases.

What’s Next for Fire Suppression Testing?

As fire risks continue to evolve, so will the standards that govern suppression technology. The future of testing will likely include:

  • Greater focus on electric vehicle fire suppression, addressing new challenges with battery thermal runaway.
  • Environmental responsibility of the extinguishing agents used in the testing, tests such as Total Oxidizable Precursor Assay (TOPA). This is a method used to detect PFAS precursors by oxidizing samples to see if they transform into detectable PFAS compounds.
  • Tighter integration with vehicle design, making fire suppression a more embedded part of vehicle safety systems. 

The industry’s ability to adapt and innovate will determine how effectively fire suppression systems keep pace with modern vehicle advancements.

The Road Ahead

Manufacturers, distributors, and fleet operators need to stay ahead of regulatory changes and work closely with certification bodies to ensure compliance.

Lighter, more efficient systems are the future, but only if they continue to meet the highest safety standards.

Reacton is committed to leading the charge in fire suppression innovation, ensuring our systems deliver maximum protection with minimal weight.
To ensure your business meets new environmental policies and regulatory standards, speak to a Reacton expert today.

For more information on Reacton Fire Suppression products, please get in touch with the team by emailing info@reactonfire.com or call us on + 44 (0)800 0306526.

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